Top 10 tips for keeping Enova’s LED surgical headlight system running smoothly

This month Shedding Light sat down with Jim Nelson, Enova Illumination’s Director of Sales and Marketing. He is on the frontline working with surgeons to not only purchase an LED surgical headlight, but how to fit them, troubleshoot problems, and use them so they last. Here the top ten tips he suggests for keeping your Cyclops LED surgical headlight system running smoothly.

1. Set Up the Headlight System Correctly. One of the best ways to avoid headlight malfunction in the long run is to properly set up your LED headlight system correctly upon receiving it.

  • Begin set up by connecting the battery cable to the headlight. Twist to lock into place.
  • Put on headlight and adjust top strap so headlight is positioned at optimal height on your forehead. Use the knob on the back to tighten the headband itself.
  • Then plug the cable from the headlight into the battery.
  • Use the on/off switch on the battery pack to turn the headlight on. Adjust to maximum intensity by pressing and holding the “+” or “-” button until beeping stops.
  • If using the battery belt, put it on and clip the battery pack onto the belt. You may also clip the battery pack onto your scrubs or put it into a pocket.
  • Adjust the headlamp to coaxial position, which is between your eyes at the top of your nose. If using loupes, align illumination with your field of vision.
  • Adjust the spot size to your liking; spot size adjusts from about 2 to about 5 inches in diameter.
  • Readjust light intensity if necessary.

2. Charge Your Batteries. Enova’s digital battery packs use rechargeable lithium-ion batteries.  Batteries come fully charged but it is a good idea to charge your battery pack before using it the first time.  Charge time is approximately three (3) hours.  Enova recommends charging the battery pack nightly, like your cell phone.  The packs do not need to be fully discharged prior to recharging.

3. Use Care With Cables and Connections. Enova LED surgical headlight systems include a battery cable that connects the battery pack to the headlight as well as a charger cable and power cord. Enova recommends that care be used with all cables, wires and connections. Twisting, pinching, pulling, bending or otherwise damaging them will cause problems over the long-term.

4. Use the Battery Belt. All Enova LED surgical headlight systems come with a sturdy battery belt. Using the belt ensures an even distribution of battery pack weight and allows easy access to the pack.

5. Accurately Fit the Headband and Lamp. Finding the best fit of the headband and angle of the lamp on your Enova LED surgical headlight will help in preventing neck and shoulder pain. Pay attention to 1) the headband fit, 2) light intensity, 3) spot size, and 4) coaxial angle. See Tip 1 for how to adjust.

6. Replace Comfort Pads. The comfort pads inside the headband are attached with Velcro and can be removed. For cleaning, wipe with alcohol or disinfectant.  Enova recommends replacing comfort pads every three (3) to six (6) months.

7. Clean the Headlight System. All components should be wiped with alcohol or disinfectant after each use.

8. Use Color Filters With Cyclops XLT-125. The Cyclops XLT-125 headlight illumination color temperature is 6100 degrees Kelvin. Color temperature filters can be screwed on headlamp to reduce color temperature by increments of 500 degrees Kelvin.   Lower color temperatures appear more “yellowish” or similar to Halogen illumination. Certain types of anatomy become more visible at different color temperatures.   Enova suggests you try all filters to see which performs best. The kit includes one (1) filter of each: 5500, 5000, 4500, 4000 and 3500 degrees Kelvin.

9. Avoid Dropping, Banging System. Enova LED surgical headlight systems are very durable. However, because accidents can happen, Enova recommends that the headlights be treated with care. Store and transport the headlights in their carrying cases and avoid dropping or banging them.

10. Prepare in Advance. Get to know your Enova LED surgical headlight in advance of using it. Play with it; wear it to become comfortable with it. Become familiar with how to adjust light intensity and be sure to charge the battery packs the day or night before your surgical procedure.

Enova wants customers to be happy and makes customer service a priority. Should you experience problems or errors in using your Enova LED surgical headlight, please contact Enova at 651-236-8857 to speak with a technician. See Enova’s website for information about the company’s customer service, evaluation program, warranties, returns and more.

Check out this helpful video on our Enova YouTube  channel about how to set up your Cyclops XLT-125 LED surgical headlight.

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